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Faster DPF regeneration

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190K views 270 replies 52 participants last post by  hastuart2014  
#1 ·
If you notice that regen has started (high consumption, exhaust noise, i-Stop engine indicator), just downshift a gear or two. When engine revs over 3000, regen is done in less than 5 minutes.
 
#2 ·
It's odd...for the past few months I have not noticed my car doing an active DPF regen. Previously, it seemed to do it once per tank.
Car has 36,000km.

I always thought that if you did enough highway driving (as I do), the exhaust should get hot enough to regenerate the DPF ( a passive regen) without injecting the extra diesel into the exhaust (active regen). Maybe my car has just started working correctly?

Does anyone else do lots of highway travel ? If so how often do you notice an active regen?
 
#3 ·
I notice in my normal driving that I get a regeneration roughly every 250km. I do very few trips longer than 12km. However when I am towing the caravan and the engine is working hard, I do not notice any regeneration happening which seems to support your "passive regeneration" with a hot engine theory.

When I notice that regeneration is in progress I try and keep the revs above 2000rpm, In fact when driving home from work I have a short motorway drive where I can do 120kph, followed by a longer part restricted to 80kpm, it is here that regeneration often starts. I have also noticed if I change down to 4th gear (2200rpm), regeneration finishes faster and is usually ready before I leave the motorway.
 
#4 ·
DPF regeneration depends on how much "load" (i.e. fuel consumption) the engine normally works at. It does not depend on high/low rpm dirving habit. For example, in my experince: highway trips, 130-160 km/h, engine works at 2.200 - 2.600, 6th gear, average fuel consumption is 6-7 L/100KM, engine load is quite "serious" and DPF regeneration occurs every 290-300 km. Interstate roads trips, 70-90 km/h, 4th/5th gear, average fuel consumpion 4-5 L/100KM, engine load is mild and DPF regeneration occurs every 360-370 km. @gazbo: mazda's DPF regeneration system is an active one (not passive) and is based upon the exaust gases differential pressure mechanism (differential between exaust gas pressure "before" the DPF and "after" it): putting it simple, when the differential pressure exeeds a predetermined value, it means that DPF is "full" (due to the particles trapped in it, exaust gases come out from the DPF at a lesser speed than the one at which they enter it, and there are 2 sensors which constantly mesure these speeds) and then the engine control unit (ECU) forces the DPF regeneration, "cleaning" all the particles by turning them into CO2 by means of very high temperature and fuel (chemical reaction).
 
#116 · (Edited)
The differential pressure sensor is what triggers the Regen, it doesnot measure velocity of the gas but the pressure as you rightly said earlier in your explanation. This is the sensor which measures the dp. If you have too many regens you get P243C.00.2F code come up. The sensor is located to the left of the engine bolted to a bracket, rubber tubes connect between the sensor and steel tubes coming off the DPF. There is another exhaust sensor that actually measures the pressure of the exhaust. With the aid of Forscan and a OBD reader you can see the readings from these sensors, including various exhaust temperatures in the system, plus the number of miles/km since the last regen. You can sometimes miss on the instaneous fuel consumption if its hilly.
The DP sensor pipes sometimes become clogged. The other day i poured some water down both pipes, using a clear nozzle from a mastic tube as it fits ito the rubber hoses. I then added some cheap washing up liquid then water afterwards. Washing up liquid will dissolve carbon easily with a little time. The exhaust sensor one to the right sometimes blocks up at the banjo and banjo screw. Easily checked by removing the sensor and running the engine, if younget gas flow then its clear. If its blockec try the washing up liquid trick, leaving it to soak overnight, then flush through with water to make sure its clear. If the water drops quickly you know its clear.

EGR systems can be cleaned with washing up liquid and boiling water. The carbon just dissolves, the gas side of the valves soak in the solution overnight along with the cooler which can be immersed or just filled with one end blocked, and flushed through with a water hose ( not a jet washer) until it runs clear. Time and heat will do the trick.
 

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#5 ·
I'm not doing exact stats, but for me DPF regeneration is happening every 200km/h. I'm doing aggressive and city driving mostly. If you are usually driving on the highway and don't have the fuel monitor app on the screen always you might just miss it. However, since I'm driving in the city I always notice it:
- higher RPMs when idling
- instant higher fuel consumption that lasts specific period of time without changing the style of driving
- deeper exhaust noise (I wish I had that always)
- gas pedal acts a little bit differently (I wish I had that by default)
- the engine blue shadow is not shown in the fuel monitor app
- i-Stop doesn't work when turned on and the engine is not cold, and battery and A/C icons are with blue shadow
@owner: DPF definitely depends on the engine load (which translates into fuel consumption) as you said.
@Jukkeli that might be a good point there. I'll definitely try it and see the time it takes when holding up RPM around 3K, which is kind of hard when driving in the city. If you start giving it too much stress or just let it idle it will actually take a lot longer, even up to 30 minutes. My usual DPF regen takes about 10-15 minutes while driving in the city.

For everyone that's interested I'm just giving an example here: If you are accelerating from 0 to 60km/h as quick as possible by shifting from 1st to 4th gear before 2000rpm you are actually putting more load to the engine than driving 130km/h in 6th gear for the same time.

So in theory and statistically how often DPF regeneration will happen depends on your fuel consumption. Usually it happens once in 15-20 liters of fuel consumed, however it's not very precise and constant and the ECU actually tries to follow your driving style and starts up DPF regeneration when your driving style matches the ideal conditions to regenerate DPF - which might be just incorrect and you can change your driving style or you can even turn off the engine right when it starts. Then it will continue DPF regeneration instantly after you start the engine (if the temperature is above the minimum at a few sensors).

Simple stuff, huh. Not really. It happened to me that the car didn't want to start for about two hours because the exhaust got overdosed with fuel (just a wild guess). I was driving normally, DPF regeneration was started (I didn't notice it), then I started pushing the car to the limit (fuel consumption went a lot high over 20 l/100km), then drove about 5 mins normally (fuel consumption showing over 10 l/100km), and then just turned off the engine and went to the market. Car didn't want to start afterwards. I tried a few times only as I didn't want to kill the battery, but it might have started if I continued trying, however I just left it idling and then after about two hours it just worked. Why this happened is unclear and there were no error codes at all, but there might be a situation that is just not handled properly. I've intentionally tried the same scenario many times and didn't manage to break it again. No explanation from Mazda officials about it.
 
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#6 · (Edited)
Hi,

I can confirm that the 2.2 diesel does DPF regens more less every 250 kilometers.

I have a obdii reader and data from the computer gave me a total number of regens done so far. Compared to the total mileage done - it game me an average of 250 km more less.

The thing is, that I don't thing this car does passive regens. It seems it does active ones regardless of exhaust temperature. The obd scanner shows me that at around 140 km/h on 6th gear you easily reach 400 degrees celsius on highways, but it probably is not enough to burn the soot. I have driven my car even faster than that but if there were passive regens, they would not count to the total regens done, would they?

Anyway, regardless of your driving style, it seems that active regens are done every 250 km.
What I can also confirm is that if you give the car a good spin every now and then, the regen is unnoticeable. I have only noticed 1-2 regens in the city and only because istop was not functional.
 
#7 ·
Here is my super advice tried out yesterday. If you notice dpf regen has started, keep the revs steady at around 2200-2500 rpms until it finishes. It took around 6 minutes for mine to finish from start until end (cruise control engaged).

I had a problem with a regen at around 3k rpms or more, when the engine speed was not steady and accelerating and braking. In fact, because of this the regen took much longer and decreased mpg significantly. On a negative note, I think this one increased oil level a bit.
 
#8 ·
hi,
Anyone with idea why mine Mazda 3 2.2 Skyactiv-D is regenerating DFP every 130-140 km. I'm driving mostly extra urban ~100 km/h.
Another thing I noticed is increased fuel consumption alongside (without regen happening)
90 km/h Cruise control - ~6L/100km
120 km/h Cruise control - ~8L/100km

So far I did replaced MAF, all filters, Vacuum Pump, and cleaned carbon from intake (all done by Mazda official service)

and I still get high fuel consumption and DPF regen in short periods.

Help is much appreciated. Thanks
 
#10 ·
Does anyone know (will share knowledge) about why DPF regen getting often and often.
Mine started at about every 140 km, and 6000 km later on, it is now regen every 80 km.
I've check around all and this is common problem, and there is a solution, but nobody said what it was. I found few posts over the internet that taking the car to Mazda service center sorted the problem, but they don't mention what was the solution.
I took mine to Mazda service center and they had no idea how to fix this and what is causing it :(

Please, if anyone had an idea what needs to be done, share the solution.

So far I did:
1. Forced long regeneration of DPF (performed by Mazda personnel)
2. Checked all Diesel fuel injectors (all worked fine)
3. Used several additives cleaning DPF ( DPF ware factor reported by Mazda software is about 7% - excellent)

none of the above worked.
 
#11 ·
Your route & traffic will affect regen cycles. If trips are short & slow, DPFs get clogged faster.
Proper periodic DPF cleaning requires removal. I doubt the dealership would've done this on yours...
The permanent solution would defeat its purpose & would be cruel to Momma Earth...DPF Can surgery w/o touching the CAT & ECU reprogram...No dealership will ever do this for you.

Sent from my SM-G970F using Tapatalk
 
#20 ·
Mine's doing the same thing. Oil gets contaminated (rise to "x" mark) in about 3000km.
Regen happens every 80-100 km - this is one of the problems
Other problem is: while regenerating, instant fuel consumption "sky rocketing" - if I drive on highway at 120km/h and instant fuel consumptions is around 6 l/100km - regen starts and it jumps to 18-20 l/100km (for 20 min or 30 km). If I drive in the city while regen is in progress, then starting off a traffic lights get instant fuel consumption to 80 l/100km (RPM kept under 2500).

Can someone confirm what would be normal behavior on this conditions?
 
#21 ·
Mine's doing the same thing. Oil gets contaminated (rise to "x" mark) in about 3000km.
Regen happens every 80-100 km - this is one of the problems
Other problem is: while regenerating, instant fuel consumption "sky rocketing" - if I drive on highway at 120km/h and instant fuel consumptions is around 6 l/100km - regen starts and it jumps to 18-20 l/100km (for 20 min or 30 km). If I drive in the city while regen is in progress, then starting off a traffic lights get instant fuel consumption to 80 l/100km (RPM kept under 2500).

Can someone confirm what would be normal behavior on this conditions?
Short answer is YES, but...
When DPF regen is on, you should get hi fuel consumption. But regeneration shouldn't be so often!
Actually, with my 1,5 skyactive diesel 55.000 km engine , I have the same (copy paste) issue! Last week I had my oil and filter changed after 3000 km- X level reached again for the second time in last 2-3 month's !!! Last 30 days I get regeneration every day!!! Every day!!! Last week I was on 40km highway trip - had DPF regeneration in both directions!!! Two times that day...
So in my case, regeneration gets at every 20-30km. I guess that I am holding some kind of 'DPF regen record' at this forum:oops::eek:
So...I called official Mazda service...again, scheduled service for front brake pads replacement, and informed them about this issue.
Last time, when I had oil change after 3000 km, they told me 'This is normal...city driving...you must drive your car at highway occasionally...' Every week I have this ~80km highway ride, so their argument is a BS.
Last week, when I told them about my DPF regeneration and oil level rising, the answer was ' in that case, if it's all true what you are saying - you have a problem'... Well no way Mr. Sherlock Holms!!!
And procedure for my next Wednesday service visit, according to them is this:
-make diagnostics, what ever fault value is shown-they send it to Austria Mazda central, and then wait for suggestion what should be done?!? It could be 1-2 week for my car to stay at service...and price...who knows.
Then I asked them, ok... as far as I understand the issues with this diesel Mazda 'revolutionary diesel engine' we have 3 potential problems: DPF, EGR and Injectors? What you think, where is the problem? They told me that, probably there is a problem with injectors, but they will 'check everything'...

So, if I ever finish with this adventure, a will inform you.
 
#22 ·
Thank you so much for the detailed story, Sasa Covic !
I'm glad that I'm not the one with this weird problem that none of Mazda official representatives can solve. It looks like you have exactly the same problem.

Please let me know what was the solution to this (if they solve the problem) so I can "copy-paste" that :D

Help is much appreciated !
 
#23 ·
Well Yonef...I went to Mazda's official service last week, and there are some 'Good news' and some bad news...
'Good news' - they changed my front brake pads, and done diagnostics, and there was no error find!
And for the first time in my life, in my 25 years driving experience I expected and hoped to have some error's after diagnostic in order to get some start point with this nightmare...but no, there was none!!!
And then they told me ( I hope someone can understand this, because I can't ) they done some 'injectors reset in order to let them learn again' !?! So far I was convinced that injector is mechanical part but who knows...maybe denso made some smart ones for Mazda's - the one that can learn?!?

Bad news - I have to check my oil level regularly and if the level get hi again, then I should have my injectors replaced!!!
Then they told me that maybe Mazda can take some part in injector replacement expenses ( maybe 50% or 30% ), since my car is regularly maintained at official Mazda services...and the price for one is ~1000€...so if I change all 4, that is 30% of my car value at this point...'and when we change injectors we will check the other things like dpf, egr..'

And when I asked them why my car do DPF regen every day? -'that is ok...city driving'
After this, I had 180 km highway ride, and 4 regeneration...and informed them - 'regeneration is not the problem, just check the oil level' they say.
F..k you Mazda!!! Metnem ih sve na kurac!!!

I am not a mechanic, but there must be some logic solution for this problem! My car do DPF regen 4-5 times more often then it should...there can be some fault sensor ( exhaust pressure or temperature sensor ) which sends bad readings to main unit, and then it triggers regeneration?!?
Arathol ( forum moderator ) wrote about stuck EGR...I checked my self, after 55000 km, it have some soot on it, but its not stuck.
280469


So far...still no solution and waiting for oil level to rise!!!
 
#24 ·
Jeeez maaan, exactly the same story here.
This is third time I went to Mazda dealer for diagnose, and no error codes, BUT they told me that it is probably bad injectors that I need to replace ~3100 Euro. So I asked them, if the regeneration is not fixed after that, will they return all my money back - answer: No . So Fck you Mazda, I'm not experimenting with 3000 Euro because you don't know what is the damn problem of your own stupid DPF solution.
I also had EGR checked and cleaned, replaced bunch of exhaust sensors - Pre DPF temp. sensor, Past DPF temp sensor, differential pressure sensor, MAP sensor, and oxygen sensor on the exhaust. None of which changed anything.
Then I bought a self diagnostic OBD2 tool, to monitor all sensors in Realtime, and try to figure out when DPF regen starts. So far, I have no clue, it appear completely random - i.e. Differential Pressure Sensor show fairly constant values all the time and yet DFP regen is triggered again. I have measured it after DPF regen finished, and all the way till next regen occurred - pretty similar results, so I guess it is not Diff.Pressure that trigger the damn regen.
Also, as I might already said, but brought the car for DPF machine cleaning, and they took the DPF and measured it before cleaning and it was in mint condition, so it is not DPF that is clogged - needless to say DPF cleaning not helped at all.

About the Injector "training" - Mazda is ding this every time (3 times so far) when I take the car to the service - this is basically "training" for the ECU to use each injector properly, like if some injectors blow up more fuel, then ECU will correct this by shutting down nozzle earlier, and so on. Anyway it does not help at all.

So far there is only one option left unexplored - to replace the damn injectors for Sht-Load of money and hope it solve the problem, but if not then...

@ Sasa , I'll keep you posted if I find anything interesting, so please you keep me updated if you find anytning.
Thanks !
 
#27 ·
Aratol,
If Yonef changed everything ( except injectors ), it makes sense to me too that there is a 'software issue'. Also, there are same symptoms with 2,2 and 1,5 engines?!? And diesel engines they made have a oil dipstick marked with min, max and 'X' oil mark. So obviously they expected oil rise with a non 'ad-blue' DPF regeneration system.
Also, I would like to believe that car brand like Mazda, would have 'software update solution' for this problem.
But it is obviously, when they realized that there is a fckup with 'revolutionary skyactive diesel engine' - they gave up, stop diesel production and left the customers with a big problem... and trust me, there is a lot of 2014-2018 Mazda diesel car sold in Europe!!!
I really don't expect that engineers who participated in the development of this engine should perform 'hara-kiri', but some kind of solution would be fair.
At this point, even if you ( theoretically ) change complete engine with all components and electronics, official manufacturer cannot guarantee that problem will be solved.
So...let's set it simple:
my car do a lot of unnecessary DPF regeneration, making oil diluted with fuel and oil lever rising! How to stop unnecessary DPF regeneration? instead of 4-5 times per 200 km, just once?
 
#26 · (Edited)
If you guys are using the less volatile bio-diesel (Fatty Acid Methyl Ester or FAME blend), skip it.
DPF equipped diesels were not built for incity driving. If such is the use, go for periodic long drives. DPFs can only properly operate(*correction: passive regen) at higher exhaust temps (600°C +)....One can't come near this w/ short & slow trips.

Sent from my SM-G970F using Tapatalk
 
#28 ·
If you guys are using the less volatile bio-diesel (Fatty Acid Methyl Ester or FAME blend), skip it.
DPF equipped diesels were not built for incity driving. If such is the use, go for periodic long drives. DPFs can only properly operate(active regen) at higher exhaust temps (600°C +)....One can't come near this w/ short & slow trips.

Sent from my SM-G970F using Tapatalk
Minsanity,

I understand your point, but...at one of my previous ( long, boring ) posts, I wrote:

'...And when I asked them why my car do DPF regen every day? -'that is ok...city driving'
After this, I had 180 km highway ride, and 4 regeneration...and informed them - 'regeneration is not the problem, just check the oil level' they say...'

And you wrote:
'DPF equipped diesels were not built for incity driving.'

This is not a first time that I find or read a statement like this or similar, but let me tell you one thing:
I bought a passenger vehicle for my family, I didn't buy a truck...
I never even thought that a manufacturer like Mazda could make a passenger vehicle that is only intended for driving on highways...so please, don't get me wrong, but my common sense can't accept this kind of information.

Every other car brands in Europe uses the same fuel, EGR, DPF system...when a problem occurs - clean EGR, clean DPF and drives normal after that...but that is not the same situation with magnificent Mazda skyactive diesel technology...
 
#35 ·
@ Sasa, and @minsanity.
Just got (again) to Mazda dealership where they performed "forced regen" - they started the regen process via software while car was cooled down with fans in Mazda service. It took 12 min. to complete (fairly short time) and measuring differential pressure of DPF before and after were very similar , as I said, my DPF is clean, and in "mint" condition according to Mazda personnel. So this does not helped at all, next regen was 72 km later on the highway.

I also forgot to mention that first time I brought the car to Mazda, first thing they do is complete re-flash of the ECU cause they thought I did a software chip-tunning which is causing often regens. Obviously they were wrong. This changed nothing. Also according to them, my ECU were updated with firmware of 2019 (latest ECU procedures) - my original software was from 2014. They said there are few differences (not related to DPF) but still worth updating.

What I did figured so far, is that DPF and EGR are in perfect condition, yet regens happen very often. The only experiment is I'm not willing to do is spending 3200 Euro for injectors to find out that this solves nothing. maybe if someone (from Mazda) can guarantee this will help, and if not return my money back - then I will try. I'm seriously considering DFP delete now - probably only solution to this nonsense.

How come Mazda personnel can't tell conditions that trigger DPF regen !? This is not serious, there should be known conditions that trigger ECU to start regen, how come nobody know that!?
I can only guarantee that this is NOT DPF Differential Pressure, as mine sits very low all the time.
 
#36 ·
This is how I see it - The regen system is working properly....that is its doing what the software is telling it to do according to whatever parameters are set. The problem is the software has bugs in it, and thats something the techs haven't got a clue about. They only know how to fix things according to the charts and procedures in the service manual. Outside that, they don't know any more than you about this. Best bet here is call Mazda Customer Service and escalate the claim. Mazda might need to send an engineer to see whats going on.
 
#37 ·
This is how I see it - The regen system is working properly....that is its doing what the software is telling it to do according to whatever parameters are set. The problem is the software has bugs in it....
I absolutely agree with you!
But, then... you have to consider the other fact: there is a bunch of 2.2 and 1.5 diesel engines with same software and no problems?!?
That is why I use to think that there is a 'hardware' fault that sends the wrong readings to ECU, but then @Yonef informed us that he changed all sensors that should effect regen, but again with no positive results.

...and thats something the techs haven't got a clue about. They only know how to fix things according to the charts and procedures in the service manual. Outside that, they don't know any more than you about this.
This is disappointing but - also absolutely TRUE!!!
When I had the second complaint for DPF regen and oil level rise, they told me 'we will do diagnostics and whatever fault code appears-we will send it to Mazda headquarters and then wait for them to tell us what to do'! Unfortunately, my car didn't show any error code...so they concluded that best solution for my car is - new injectors?!? How??? Injectors do the job that ECU ordered, because ECU get info that regen should start!!! Why do you blame the injectors??? How did you come to that conclusion???
I have no doubt they are good mechanics, but today's vehicles have anti pollution systems controlled by a bunch of sensors with bunch of electronic controlled by a ECU - and at the end - that affects mechanics!?!
 
#38 ·
Aaaaaaand one more thing!
After all the facts that's been mentioned in previous posts, I still like to think that, despite the all sensors and electronics - the solution could be very simple ( I'm just thinking ) :

DPF pressure sensor is the part which sends wrong info and triggers the regeneration!
If we assume that the sensor is correct and DPF is clean - maybe there is problem somewhere in between of these two parts?
As far as I understand sensor gets information from DPF with 2 hoses? What if one of crappy rubber hoses is slightly cracked or slightly clogged, just enough to send lover pressure info to the sensor? And then, sensor does what it suppose to do - it assumes that DPF is 'filthy' and informs ECU about this! After this, ECU send command to start regeneration and this vicious circle never ends and it is constantly repeated?

Please excuse me for this childish explanation, but I'm very obsessed with this problem, and every spare time I have - I spend it trying to find some logic solution for this problem.

So I am sorry to bother you all.
 
#39 ·
Aaaaaaand one more thing!
After all the facts that's been mentioned in previous posts, I still like to think that, despite the all sensors and electronics - the solution could be very simple ( I'm just thinking ) :

DPF pressure sensor is the part which sends wrong info and triggers the regeneration!
If we assume that the sensor is correct and DPF is clean - maybe there is problem somewhere in between of these two parts?
As far as I understand sensor gets information from DPF with 2 hoses? What if one of crappy rubber hoses is slightly cracked or slightly clogged, just enough to send lover pressure info to the sensor? And then, sensor does what it suppose to do - it assumes that DPF is 'filthy' and informs ECU about this! After this, ECU send command to start regeneration and this vicious circle never ends and it is constantly repeated?

Please excuse me for this childish explanation, but I'm very obsessed with this problem, and every spare time I have - I spend it trying to find some logic solution for this problem.

So I am sorry to bother you all.
You're in the right forum. Just very few have diesels or have chosen them here. Feel free to share & rant, sir.
The way I see it? It's somewhere between the ECU & DPF. And, if those techs should suspect injectors for whatever reason, they should've given cleaning a crack....What will cleaning or new injectors do? Inject better & even more fuel during active regens to dilute oil further?[emoji848]
iStop & DPF are reasons why I opted for Skyactivs w/o them. I genuinely hope this huntdown will end happily.[emoji120] Do keep us posted.

Sent from my SM-G970F using Tapatalk
 
#41 ·
Yonef my friend...

When I started to read your last post, I thought that you have solution finally!!!
But the more I read it, the more confused I am...
I really don't understand how ECU can start regen without any sensors info...
For me, this fact is no logic. And as I already wrote, there is no logic to blame injectors for often regeneration!!!

''ECU thinks it need to increase exhaust temp. by adding more fuel, but adding more fuel makes it fuel-rich mixture, which creates more smoke, But more smoke is detected by ECU (regardless DPF is not clogged yet) and commands to start DPF regen before it got clogged''

The ECU should do this only in case that some sensor send specific readings, it shouldn't act like that ...I don't know...my head is going to blow

If guys from the shop are doing remapping's - do they have some option to remap ECU in order to work fine?

''meanwhile, I did 3200km and my oil need to go down the drain as it reached "x" mark on the dipstick (because it did 40 regens already)''

Meanwhile, after 900km since last oil change, my oil level is rising too...and I don't understand when they change the oil - why they pour it to the max level?

User manual quote: The level is normal if it is between the MIN and MAX marks

This is first vehicle that I own, and first official service I use, that pour oil to the max level! So far I never had this case in my driving experience...
So - next oil change, I wont do at official service, and the level is going between the MIN and MAX marks.
 
#42 ·
Hey Sasa,
Most of the things going on with ECU is out of my understanding as well, but I don't want to temper ECU and risk remapping it to cause some other problem, as it seems the guys from the shop are not very sure why ECU acts like it does and increase fuel rate regardless of all sensors readings are normal.
What I'm thinking is get rid of DPF completely and delete it from ECU. In Bulgaria this is not very legal, but there is no enforcement doing it, and I also don't go abroad with this car, so I guess I will drive it in here only.
Other thing to say: it is just a RIDICULOUS DPF regen system by mazda, never seen more stupid solution than this
 
#43 ·
Yonef,

Next week I will probably have appointment at private Mazda service that I find in Belgrade where I am from. I have few phone conversations already with the guy that owns the service, and he informed Mazda central about my issue. They advised him with some ideas, so some day next week I will have to leave the car for a day with him. He told me that at the end, maybe the injectors ( maybe one, maybe two, maybe all four ) are the problem, but there is some other steps to be checked - done, before final judgment! He mentioned software and turbo also...anyhow, he sounded more cooperative than guys at official Mazda, but...we will see.
On the other hand he also failed to explain me why injectors can cause every 15-20km DPF regeneration?
'if the injector is faulty and sends more fuel - it could contaminate the DPF'
I really can't accept this explanation, but ok.
There is at least 4 temperature and 2 pressure sensors that can trigger regeneration, and you persistently insist that injectors are most likely the problem

'Other thing to say: it is just a RIDICULOUS DPF regen system by mazda, never seen more stupid solution than this' -I absolutely agree with you
 
#45 · (Edited)
Of course!!!
and in the meantime, if the worst happens, we may need to think about this as well:


I'm just thinking ahead...
 
#49 ·
This is a great news Sasa.
I was almost sure that injecectors are at fault, but didn’t come across anybody who actually replaced them and shared the word with others so fair play to you mate.
If you could put me towards the company you have got your injectors from I will definitely give them a go.
 
#51 ·
Of course Radek! The company name is 'Mag engines'.
I am not sure that I can post a link of part, (@arathol I am sorry if I brake the rules, just try to help) but here it is:


You can see that one injector is 128 USD, but you can have 'coupon code' for 5% discount. So it will come ~100 € for 1 peace.
Little advice: call them on phone first and ask him for the price, maybe you can get additional discount! The guy name is Sain (or that is how I understand his name is and I think he is the boss) he speaks average English, but you will understand each other.
I hope this will help you!
Keep us informed
 
#52 ·
So…. I have ordered set of injectors from magengines on Friday night. Have just fitted them and took my car for test drive. BOOM distance between regenerations went from 20 to 50 and after avg consumption dropped from 7.1 to 5.4
It has to be faulty injectors, but I am quite at shock as my car has only 35000kms
 
#54 ·
Hey Sasa,
Glad you did fixed it. I still haven't ordered injectors, I'm trying to find some locally and test them, but if not, I'll order some from the site you proposed.
Just wondering what is happened with your 'old' injectors, did you have them tested to confirm it was a faulty injector, and if possible, can you specify what was wrong with them - i.e dispersers were bad and fuel not fine sprayed? or Solenoids were bad causing injectors to spray more fuel than needed?
Also with 'new' injectors, if you have motorway drive, can you lookup how much distance you cover between regens on a motorway?

Thanks again for the update man!