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Broken coil spring

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29K views 33 replies 13 participants last post by  natsfm  
#1 ·
Had a clanging sound in the rear of our '15 with 25K miles that turned out to be a broken coil spring. Seems early to have this type of problem. How common is this?

The car is just a few months out of warranty, and even if I can claim that it must have been failing during the warranty period, I'm not sure if it's worth going to the mat with Mazda USA over a repair that is not all that expensive.
 
#2 ·
As a defect it is very un-common for any vehicle. It is also easy to see looking at the break and location of the break to speculate what may have been the cause of the failure. The fact that it took this many years and miles leads me to suspect not a defect?
 
#4 ·
I'll have to wait to see the removed part, but the usual culprit is corrosion. My old E46 BMW was known for this, but it was only a problem in the northern tier "winter salt belt" states, and the Mazda has been through four Michigan winters. I have an engineering background with some concentration in strength of materials, so I can usually make a guess at the failure mode of a component like this -- especially one that has such a simple structure, stressed in torsion.
 
#5 ·
Apparently not uncommon with the Mazda 3. There have been others that have reported broken rear springs in the past (right rear seems prevalent, usually the bottom coil ) . Look at it as an opportunity for a suspension upgrade.:smile2: If you are still on the OEM dampers now would be the time to replace them too.
 
#30 ·
2021 Mazda3, purchased certified preowned 10/24. spring broke few months after purchase. Heard Clanking in the rear. Took it to dealer in NJ, couldnt find issue, sent it back as sound persisted. eventually found it, replaced it under warrantee. Fast forward June25. hearing the same clanking noise, took it to a different dealership, 'cant find issue' i asked them specifically was the springs checked, yes they said suspension is good. I needed pads and rotors per them, not doing that they still have life. So i am torn - because I live in NY (bad roads) this will continue to be an issue...do i trade in (decent amt) get into a suv, which will be able to handle the impact of the pot hole or fix the spring at a regular mechanic??
 
#31 ·
Which spring is currently broken? If it's not the one that was replaced earlier this year, I would assume you've reached the end of the service life (in your geographical area) for both these components. Assuming they both failed within months of each other, just have it replaced (it couldn't be that expensive!) and move on. An SUV suspension isn't going to be much better in this respect than what you have. If this is the worst problem you have with this car, I'd say you're not doing too badly!
 
#33 ·
I'm assuming the car is a local (northeast) one and that it has been subject to four snowy winters in areas where they use salt on the roads. It's not the first Mazda 3 to suffer corroded/broken rear springs under those conditions. But the good news is you now have two new springs and shouldn't have to worry about this again for another few years!
 
#34 ·
Yes car has been thru winters in NY.
Since Mazda service center assured me the spring is not broken, ill take it somewhere else to get fixed. Disappointed in mazda service… paid diagnostic fee for them to try and sell me rotors and break job. Which i dont need now, checked the mm.
I’ve changed the front left tire 2x potholes and a/c broke.Hoping thats is in terms of repairs for this car.